Analyze gearbox oil using particle counters, spectrometric analysis and ferrography to detect wear debris. The gearbox service manual is designed as a practical guide to provide essential information in a logical and systematic manner. An industrial gearbox is defined as a machine for the majority of drives requiring a reliable life and factor of safety, and with the pitch line velocity of the gears limited to below 25 ms, as opposed to mass produced gearboxes designed for a specific duty and stressed to the limit, or used for very high speeds etc. Do not tighten in a diametrically opposite sequence. This book is intended to be a quick reference information, see operator manual for model if more information is needed. We can create custom engineered transmission solutions of any size and con. This oring is provided in a bag which is attached to each and every gearbox. Periodic maintenance performed by a reputable technician can help you get the most out of your industrial gear systems. Gearbox installation and maintenance 84 80 27fen helical and bevel helical gearboxes kumera drives 2020 736 2 technical information 2. May 02, 2017 proper and regular maintenance can help prevent these headaches. Cat pdf service manuals the cat pdf service manual contains information on how the major operating systems work, testing, adjusting and troubleshooting guides, as well as disassembly and assembly procedures for your caterpillar. Stainless steel gearbox installation and maintenance instructions. Manual gearbox contents description and operation page. The premium stephan industrial gearbox series includes a wide range of designs and versions and is perfectly suitable for the operation under rough and demanding operating and ambient conditions.
Selecting the proper industrial gear lubricant is important to the longterm efficient. Do you need quick and easy access to your gearbox s operation manuals. Check the gearbox is operating within its manufacturers specification for both. The gear industry is able to provide more innovative technology and services than ever before to help plant operators minimise downtime and get optimum performance from industrial gears. It is structured in major sections covering key gearbox assembly groups, coupling and mounting, as well as general maintenance aids. Jul 19, 2016 ford industrial engine training 7192016. All of the safety warnings and instructions in this book must be followed to prevent injury to personnel. Installation and maintenance instuctions for slew drives. Avoid industrial gearbox problems with periodic maintenance.
Technical manuals, newsletter, preventive maintenance white paper offered through. Gearbox operation manuals from amarillo gear company. The mc industrial gear units are units run by motors for industrial and commercial systems. Philadelphia gear customer literature now available online. Exposure to an ambient temperature in the range of 0.
Siemens flender b3 e series assembly and operating. You need it up and running as quickly and efficiently as possible. Industrial gearbox provides flender gearbox repair when your flender gearbox is down. Reinstall the airfoils using the airfoil retainers, ensuring all bolts are torqued to 29 ftlb 39. Commissioning and maintenance of the gearboxes must be performed in line with our operating manual. Zfduoplan twospeed gearbox 2k120 2k121 industrial drives. Legal notes warning note concept this manual comprises notes which must be observed for your personal safety and for preventing material damage. An industrial gearbox is a machine and will wear down just like any other. All industrial gearboxes are designed to be used in a specific way.
Usual service conditions motor ratings apply to motors operating under usual service conditions. The gearbox enclosure materials may include cast iron, sg iron, carbon steel or stainless steel. They apply equally for helical gearboxes, worm gear units and geared motors. Normal storage during manufacture and for intervals of storage up to four months, internal components of a gearbox should be coated with a suitable oilbased rust preventative such as houghton cosmoline 1102 or equivalent. Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal. On the other hand, inspections cause undesirable downtime and breaks in shift work or production lines. Flender gearbox repair and rebuild industrial gearbox.
However, optimum belt drive performance requires proper maintenance. Both types are 5 speed constant mesh gearboxes employing. Nema and eemac electrical equipment manufacturers association of canada standards specify usual environmental conditions as. This manual has been reprinted by the generator set manufacturer with the permission of general motors powertrain. Failing to do that incorrect operation can occur resulting in invalidation of the warranty. C or when water cooling is used, in the range of 10. Installation and maintenance helical and bevel helical gearboxes. Gear unit utilizations other than those specified and areas of application other. Some information pertains to other applications of the engine. Although a comprehensive onsite gearbox inspection is desir able in many.
The site also offers free downloads of operators manuals and installation instructions and to purchase educational curriculum. Installation and maintenance helical and bevel helical. Keep this manual readily available for reference at all times. May 12, 2016 industrial gearboxes have a variety of lifespans, but you can ensure that yours will last by performing regular inspections, maintenance, and repair. John deere manual service,and technical manuals pdf. This manual is a reproduction of a general motors powertrain publication and contains information pertaining to industrial generator set engines. Installation of an automotive transmission takes one person a few hours while a large gearbox takes at least 4 people, cranes, etc. Do not touch rotating mixer parts or any part of mixer that has the potential of having a hot surface including motor, gear drive housing, seal, shafting and flange.
The term assembly and operating instructions will in the following also be shortened to instructions or manual. Stainless steel gearbox installation and maintenance. Detailed procedures on gearboxes overhaulingreconditioning. Here is a handy guide to keeping your gearbox healthy for a long time. Flender b3 e series industrial equipment pdf manual download. Use parts breakdown for gearbox as reference to part assembly order. This book is intended to be a quick reference information, see operator manual. Dec 21, 2016 owners manual containing installation, operation and maintenance instructions original installation instructions in accordance with ecmachinery directive 200642ec masthead 2 service 2 table of contents 3 information concerning the ec declaration of incorporation 4 meaning of symbols and corresponding information 5 1. Additional information can be found in the overview of the product program.
The industrial gearbox service manual is designed as a. Flender b m series, flender b h series, flender t3 h series, flender t3 m. Inspect internal gearbox components through inspection ports for signs of overheating, misalignment, inadequate backlash, inadequate bearing endplay or oil oxidation. Compact unit for industrial owners manual containing.
When coupled with a regularly scheduled maintenance program, belt drives will run rela. The industrial gearbox service manual solves real problems the applications described in the industrial gearbox service manual are based on a bevel helical gearbox con. Mechanical gearbox archiverepair manual mason tractor. Jan 31, 2019 a solid gearbox can increase production rates, improve the life expectancy of machinery, ensure safety, and minimize the lifecycle costs. Sep 18, 2014 industrial gearbox maintenance and repairs 1. The term assembly and operating instructions will in the following also be shortened to instructions. Slide the spline gears onto the shaft starting with the 2nd gear followed by 5th gear, a mf024 spacer, 6th gear, 3rd gear, another mf024 spacer and finally the 4th spline gear. The following instructions will help you achieve a satisfactory installation of your series h unit, ensuring the best possible conditions for a long and trouble free. Industrial gearbox maintenance and repairs to prolong the operating life of industrial gearboxes, regular inspections and maintenance are essential.
Remove the airfoils and inspect the hub, hub tabs, airfoil retainers, and airfoils for signs of damage or cracks. Adjustable speed drives 84 dc drives ac drives one piece motordrive combinations ac drive application factors. All of the safety warnings and instructions in this book must be followed to. Measure gearbox sound and vibration and compare to allowable limits. Assembly instructions for cone drive double enveloping worm gearing. Repair procedures that differ are identified as follows. This fivevolume manual provides information for the proper servicing of the ford 2000, 3000, 4000, 5000, and 7000 agricultural tractors and the ford 3400, 3500, 3550, 4400, 4500, 5500, and 5550 industrial tractors.
Reinstall the airfoils using the airfoil retainers, ensuring all. An industrial gearbox is defined as a machine for the majority of drives requiring a. This manual has been designed as a guide to help you properly install and maintain gates industrial belts reducing costly downtime and improving productivity. A motor mounted to the gear unit may only be operated on a frequency inverter if the data on the gear unit nameplate is met. If a gear unit is oper ated in combination with a variab le speed gear. How to properly use this instruction manual this installation and maintenance manual has been written to assist the user with proper procedures when handling, installing, operating and maintaining the equipment. Repairing an existing flender gearbox can be a quick and cost effective way of bringing your process availability back to 100%, compared with a flender replacement unit. Cat manual download caterpillar cat manual pdf download. The plate contains the required identification information and lubrication recommendations of the gearbox.
Best practices for gearbox assembly and disassembly. Automotive transmissions are much more complex than most industrial gearboxes and access to them for rebuilding is severely limited where most industrial gearboxes have easy access. Find model type in index or find gearbox assembly number in list. The potential for long service life is built into every gates belt. Fundamentals, selection, installation and maintenance of. Designing for repair, and writing effective repair procedures, can speed the service time, and provide a quality refurbishment. For shaftmounted gearboxes with torque arm, it has to be to ensure that the torque arm is attached to the foundation in a manner to allow the gearbox to move with machine shaft displacement at any time without restraining forces acting on it. Gear reducers are used in all industries, they reduce speed and increase torque. Storage if your gearbox cannot be installed immediately store it in a clean dry place until you are ready to install in situ. Top 10 tips for industrial gearbox inspection and maintenance.
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